Shipping lithium-based batteries by air may seem daunting at first, but with the right knowledge and preparation, it can be done safely and efficiently. There are several regulations and packaging instructions to follow, but by taking the time to understand them, you can ensure that your batteries arrive at their destination without delay or damage. In this article, we will guide you through the various packaging instructions and general transport requirements for shipping lithium-based batteries by air.
Packaging Instruction 965 — includes loose Li-ion cells and battery packs (UN 3480)
Packaging Instruction 965 applies to lithium-ion cells and batteries with a lithium content that does not exceed 20 Wh per cell or 100 Wh per battery. These batteries can be shipped as either loose cells or in a battery pack. When shipping loose cells, they must be packaged in a strong inner packaging, such as a plastic tray, and placed in an outer packaging that can withstand a drop of 1.2 meters without damage. When shipping battery packs, they must be in their original manufacturer’s packaging or other packaging that has been tested and certified to meet UN 3480 requirements.
General Transport Requirements
In addition to the specific packaging instructions for each type of battery, there are also general transport requirements that apply to all lithium-based batteries. These include ensuring that the batteries are at a state of charge of no more than 30%, and that they are packaged in a way that prevents short-circuiting, overheating, or damage during transport. You should also ensure that the batteries are properly labeled with the UN number, the proper shipping name, the hazard class, and the handling label.
Packaging Instructions 966 and 967 (UN 3481)
Packaging Instruction 966 applies to lithium-ion cells and batteries with a lithium content that exceeds 20 Wh per cell or 100 Wh per battery, but does not exceed 160 Wh per battery. These batteries must be packaged in accordance with specific testing and certification requirements, and must be marked with the UN number, proper shipping name, hazard class, and handling label. Packaging Instruction 967 applies to lithium-ion cells and batteries that exceed 160 Wh per battery, and requires even more stringent packaging and labeling requirements.
Packaging Instruction 968 — permits lithium-metal cells and battery packs (UN3090)
Packaging Instruction 968 applies to lithium-metal cells and battery packs, which have a higher energy density than lithium-ion batteries. These batteries are generally more dangerous to transport, and must be packaged in accordance with specific testing and certification requirements. They must also be marked with the UN number, proper shipping name, hazard class, and handling label.
Packaging Instruction 969 and 970 (UN 3091)
Packaging Instruction 969 applies to lithium-metal cells and batteries that have a lithium content of no more than 1 g, while Packaging Instruction 970 applies to lithium-metal cells and batteries that have a lithium content of more than 1 g but no more than 2 g. These batteries must be packaged in accordance with specific requirements, and must be marked with the UN number, proper shipping name, hazard class, and handling label.
Shipping Prototype Batteries
If you need to ship prototype batteries for testing or evaluation, there are specific packaging and labeling requirements that you must follow. These requirements are outlined in Section II of the IATA Dangerous Goods Regulations, and include specific packaging instructions and labeling requirements. You should also ensure that you have the necessary approvals and permits before shipping prototype batteries.
Shipping lithium-based batteries by air may require some extra care and attention, but with the right knowledge and preparation, it can be done safely and efficiently. By following the specific packaging instructions and general transport requirements, you can ensure that your batteries arrive at their destination without delay or damage. Whether you are shipping loose cells, battery packs, or prototype batteries, always take the time to properly label and package your batteries, and follow all necessary regulations and requirements.